Do you know that it is the windshield frame leaking? I solved what first appeared to be a windshield leak, as a clearance light leaking. The water would get in behind the light, and run down inside the front cap, through the windshield pillar, and drip under the dashboard, on the carpet by the drivers left foot.
Solution was to remove all the front clearance lights, clean the back of the bases and the mounting are of the cap, run a bead of high quality adhesive/sealant around the back of the base, and re-install them. Then I ran another bead of caulk around the base.
May be worth a closer look.
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CaptBill
USAF 1965-1971; USCG Master
2002 Horizon 36LD - 2000 GMC Sierra 1500 4x4
Indian River, De
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